Engineer – Engineering

Education & Experience required:                                          

Qualification: Diploma / BE in Mechanical Engineering.

Experience: Minimum 3 to 4 years of experience with Aerospace domain.

Knowledge & Skills:

A. Motor related:

1. Hands on experience in Lamination & Stacking process, Stator development process, Rotor assembly, Dynamic blanching and Motor assembly process.
2. Knowledge in various type of welding & soldering process.
3. Knowledge in Motor and Stator testing.
4. Knowledge in GD & T & measurements.
5. Documentation of technical process and process validation.
6. Knowledge in AS procedure and APQP.
7. Knowledge in all product tooling.
8. Knowledge in understanding customer drawings, Bill of Material calculation etc.
9. Identify & mitigate the Project & product risk.
10. Knowledge in special process- Varnishing, Potting, Gluing.
11. Knowledge in Wire Harness assembly- Crimping, soldering, wire routing and Potting.
12. Knowledge in Mechanical parts assembly – Chassis, riveting, clinch nut, welding, painting and press fit.
13. Knowledge in problem solving techniques.
14. Knowledge in RFQ process.

OR

B. Solenoid related:

1. Hands on experience on Solenoid assembly, Solenoid valve assembly process, Winding, Soldering etc.
2. Hands on experience Impact & lapping process.
3. Knowledge in Testing of Solenoid Valves and solenoids.
4. Knowledge in various type of welding & soldering process.
5. Knowledge in GD & T & measurements.
6. Documentation of technical process and process validation.
7. Knowledge in AS procedure and APQP.
8. Knowledge in all product tooling.
9. Knowledge in understanding customer drawings, Material calculation etc.
10. Identify & mitigate the project & product risk.
11. Knowledge in special process- Varnishing, Potting and Gluing.
12. Knowledge in problem solving techniques.

Responsibilities:

1. Understanding of customer requirement, standards, Interpretation of drawings and preparation of TCM (Technical Compliance Matrix) and flow down to Hical drawings/BOM/PFC/QP & process instructions.
2. Preparation of BOM, TCM, PFC, TGF, Machine and Investment list.
3. CTQC, Risk identification and mitigation action for product development.
4. List of clarifications / deviations preparation.
5. Material arrangement & Process finalization.
6. One sample development, review of samples results & preparation of PFC (Process flow), QP (Quality Plan), ETP (Electrical Test Plan), MTP (Mechanical Test Plan), FMEA & Control plan.
7. Machine & Tool validation
8. Product testing, Report preparation & samples dispatch.
9. Updating of BOM, PFC, QP, Control Plan and release the APQP documents to production.
10. PPAP co-ordination & Completion of applicable Gate system.
11. Accountability of RM return, PO closing, TGF validation and completion of CIP.
12. RFQ Stage:

• Understanding of customer requirement, standards, Interpretation of drawings, preparation, and flow down in BOM/PFC/TGF/Machine and assumptions.
• RFQ Preparation of BOM & RM qty calculation
• RFQ Preparation of PFC, TGF, machine & Test Equipment details
• RFQ Preparation of Assumptions / clarifications & List of standards
• Estimation of process time, TGF and machine cost