ENGINEER – MAINTENANCE

Education & Experience required:                                    

Qualification: Diploma Mechanical / Electrical

Experience: Minimum 04 to 08 years of relevant experience

Knowledge & Skills:            

• Knowledge of reading of Energy meter, D.G, UPS, Air Compressor, Nitrogen Generation and consumption etc.
• Spares Management: Identity and maintain critical spares, do spares planning & prepare monthly spares consumption against budget. Planning for diesel purchase.

• Good Communication skills

Responsibilities: 

• Ensure all quality system activities are carried out and documented as per the Plan.
• Maintain and repair of all Utility equipment, Material handling equipment, Office equipment, Blowers, Exhaust systems, GOS etc.
• Daily reading of Energy meter, D.G, UPS, Air Compressor, Nitrogen Generation and consumption etc.
• Distribution of power line wise load calculation to maintain balanced load.
• Monitoring & Ensuring the Power factor to be maintained above 0.90
• Reduction in spares consumption
• Installation and Commissioning of Utility Equipments and estimation, planning & execution of new projects (infrastructure)
• Providing & ensuring all the necessary utility connections to the new equipments, (Power, Water, Air & light)
• Responsible for the entire plant electrical safety & Maintain safety
• Prepares reports, analyzes data, and makes recommendations for improving plant operations and solving Utility maintenance-related problems.
• Initiate and carry out projects that improve efficiency and/or reduce operating costs.
• Coordinate activities with HR department for Statutory Requirements of the company.
• Co-ordinate for Liasioning with various government authorities for statutory, regulatory and legal compliance.
• Shut Down Activity: Maintenance of all LT Panels etc.
• Planning for new electrical projects or repairs

Machine Maintenance:

1. Equipment Maintenance:

• Setting, programming & maintenance of machines PDC, Compression moulding, Torrid winding machine, Shinig sun, Ovens, tining pots, chemical tinnig pots, gluing machines, pneumatics connections, air supply etc.
• Attend the problems coming in PDC, Compression moulding, Torrid winding, shining sun, ovens, tining pots.

2. Preventive Maintenance (Planning and Implementation):

• Study of machine
• Maintenance Planning
• Carryout Preventive Maintenance at right intervals
• Updating Preventive Maintenance records for all machinery

3. Breakdown Maintenance:

• Refer Breakdown Slip and observe the nature of problem
• Planning for Breakdown Maintenance
• Carrying out Breakdown Maintenance
• Interacting with service engineers
• Managing downtime
• Breakdown Maintenance slip updating
• Monitoring the working of machines
• Estimating and servicing equipment
• Finding out the root cause. Implementing the corrective action.

4. General Maintenance:

• Daily maintenance
• Updating records
• Attending urgent works as per production requirements
• Tools and Spares updating
• Machine and Equipment status updating

5. New machine installations:

• Ensure the receipt of new machinery and checking for any damage
• Study operating/ maintenance manuals
• Interact with suppliers for extra information required
• Test the machines as per specifications and safety
• Prepare the Preventive Maintenance instruction / machine installation report
• Opening register for documenting machine history

6. Spares Planning & Spare Budgeting:

• List the critical spares
• Identify the different sources of suppliers
• Obtaining quotes and comparison
• Order Placing
• Inspection of spares
• Taking measurements
• Spares Budgeting
• Maintain the spares stock
• Monthly audits of spares

7. Programming / Development for productivity improvement:

• Programming for new projects
• Program correction to change the process to improve quality / cycle time
• Programming corrections while project changeover

8. Preparing AMP, MMP. Maintaining master list of machines.
9. Lay out changes